New Home Improvement Supplies

Home Improvement Supplies

New Wave’s Castellated Cladding is an innovative, pre-finshed composite cladding. Featuring a unique four-ribbed profile, it is ideal for any project.

ItemsDetails
Colour
Specification

Variable Width: 200mm
Thickness: 26mm
Span: 500mm
Length: 5400mm
Board Weight: 15.5KGS
Weight per SQM: 14.5KGS
Trim System

Important Note – Read All Selections Before You Start

With any type of construction project, it is necessary to wear appropriate safety equipment to avoid any risk of injuries, gloves, respiratory protection, long sleeves, pants, safety glasses, and so on.

Standard woodworking tools may be used. It is recommended that all blades have a carbide tip. Standard stainless steel or acceptable coated deck screws and nails are recommended.

A clean, smooth, flat, and strong surface is needed to install products correctly and it need to be stored on a flat surface at all.

A clean, smooth, flat and strong surface is needed to install products correctly and it needs to be stored on a flat surface at all.

Expansion and shrinkage
Leave a gap in between each panel joint
The temperature difference in Australia could be from 15 degrees up to over 40 degrees, the expansion and shrinkage rate of composite wall cladding is approximately 2mm per lineal meter, the installer needs to make sure to leave a gap to allow expansion when the temperature goes up.
Pre-drill a 5mm hole in each fixing
To allow the movement of composite cladding panels, a diameter of 5mm pre-drill hole for each fixing screw is required.


Sub-frame work

• Composite wall cladding needs to be supported by BCA compliant structure, cannot be installed and screwed directly onto the wall.
• Requirements on screws: must be stainless screws, size:8g * 30mm.
• Size of timber frame: 70mm by 35mm is recommended.
• Subframe material: H3-treated pine is recommended.
• A 350mm to 600mm joist spacing is recommended for all composite cladding panels.
• Stainless steel must be always used.


You will need a professional installer or builder to finish the job if:

• You are going to install the cladding as a ceiling.
• You are going to use it for commercials.
• The height of the wall you are going to cladd is over 2.2m.

Installation Procedure

StepDetails

Battens Installation & Please Note

Wall side A: Cladding between the Trim and the Inside Corner
Wall side B: Cladding between the Inside Corner & the Outside Corner Trim
Wall side C: Cladding between the Outside Corner Trim & the Trim

1) A minimum clearance of 40mm needs to be left between the lowest batten and the floor 2)A minimum clearance of 10mm needs to be left between the ceiling and the top of the
2. Trim & Cladding Installation
battens.



Trim & Cladding Installation

A) Cut the first Cladding board like it and fix the trim A on the batten with screws. please see the Diagram 2-1. & Diagram 2-2.

The first cladding is cut and placed in ALU Trim.
A minimum clearance of 20mm needs to be left between
the trims and the floor, as shown in the picture.








B) Put the first Cladding board into trim A, and fix it on the batten with screws, please see Diagram 2-3 & Diagram 2-4.




C) Put the second Cladding board over the first board & fix it on the batten with screws, please see Diagram 2-5 & Diagram 2-6.





D) When you are at the last cladding board that the installation is toward the inside corner, please measure and
record the distance, you will cut the board like A or B, and fix the board on the batten, please see the Diagram 2-7
& A & B.




E) Cut the first board as above and fix the trim B on the batten with screws, please see the Diagram 2-8
and Diagram 2-9, then put the second cladding board over the first board and fix it on the batten with screws again, and so on, please see Diagram 2-10 & Dagram 2-11.




F) Put the first Cladding board in the Trim B, fix it on the batten with screws and put the second board over the first board, fix it and so on. For the last Cladding board, measure, cut and insert Trim A, fix the board on the batten with screws.



G) Presents the final appearance after completing the installation.